Thursday 7 March 2013

Another day at the London Motorcycle Museum Monday 4th March 2013.




Another day at the London Motorcycle Museum
Monday 4th March 2013.

Back at the museum again for another Monday.  It’s warmer today, the sun is shining and for only the second time this year I have ridden my LE. It sits outside as the only vehicle in the car park displaying a laminate, clipped to the front wheel, detailing the modifications I have done to it. It is a quiet moment after morning coffee and gives me a chance to recount the events of the last few days. On Friday I had arranged to take the car into the garage to have my engine returned as I had been using a borrowed one to get me around while the problem of a leaking exhaust manifold was being cured by me. The manifold is difficult to hold to machine so I spend days filing and fitting the manifold to get the best fit. Checking the reducing gaps with feeler gauges until I was satisfied it was good enough for the gaskits to hold. I received a call from the garage late afternoon to say the car would not be ready and the engine was only running on one cylinder. I arranged to sort this out on Tuesday morning as I would be at the museum on Monday. Saturday was a DIY day with making drawers for the tall kitchen units. Sunday, as it was the first Sunday of the month and Wey Valley Advanced Motorcycle Club runs meeting. Social or observed for those aspiring to be better riders. I elect for the “Back by one” social ride as I wanted to drop into the museum on the way back and not be out all day. I was using the Kawasaki today as the Buell failed to fire up. The battery was low as the Datatool alarm system tends to drain the battery over a week and if the bike is left longer the battery is too low to get the engine started. I put it on charge before I leave home. Our social run group gathered in the Ripley Hall car park for a briefing, off to Shoreham and unlikely to be back by one, before finally assembling astride motorcycles at the “Posh Car” garage forecourt a little way down the road. This was the first run out on one of these on the Kawasaki and I was not sure how comfortable I would be doing 100 miles plus this morning. We were soon making good progress heading out to East Clandon, around Sheer and taking the road to Ewhurst I accelerate away from a junction when there was a horrible sound of a poorly tuned engine and the raucous note of an open exhaust. I coast a bit to assess what was going on. The engine was running fine but with a little throttle the noise came back and there was a rattle. A quick diagnosis was the exhaust system was broken. I carried on for a few miles to see if I could make the entire run out but I would need to stop and check things first. Ahead someone was marking a junction at the start of Ewhurst next to a pub car park and a safe place to do an inspection. Narrow country lanes are not places to be crawling around a motorcycle. The back marker stopped to have a look too. The silencer can had parted company from the front pipe. The front pipe had sheared off just before the silencer clamp. The can was rubber mounted so moved a little and the front pipes were well secured. Safe enough to get me home, but not wise to continue on to Shoreham airport a.k.a. Brighton International! I retraced some of the route along the A25. I decided to pull in at Newlands Corner and hand out more fliers for the museum and decide on the best route home. I would stay off the motorways and follow the side roads through Ripley, Woking, Egham, Old Windsor, Datchet, Iver Heath then picking up the A40 at Denham to take me via Greenford, to the museum and home. I wanted to see Sam and James about the link for the museum to my blog. I also dropped off the remains of a tin of Christmas chocolates that had all the “too sweet for me” creams and toffees left in.  Back home and having covered 88 miles I took some measurements and thought about what to do with the exhaust system. Modern bike exhaust systems are just too expensive and I was not able to find a supplier that would give me just the front pipes on line. After all it was only a bit of pipe to sleeve. As the weather was forecast to be sunny I thought I would take the LE to the museum the next day. It would not even fire up. I kicked until I ran out of puff so I took the spark plugs out to see what was going on. They were black and wet. A quick clean and a couple of kicks later had the engine running nicely and would be ready for tomorrow. Going to the museum, the LE did not pull well but it was improving as everything warmed up and the engine loosened after standing for so long. At the museum one of the volunteers was not able to come so that left me and Phillipa, Bill’s wife, to hold the fort. It was around 11:30 and I had written about half a page of notes when four guys arrived. Their first demand was where are the toilets and thrust money into my hand for their entrance fees. Priorities first, I took the money and then said follow me.  Once comfort had been restored along with coffee and chocolate drinks, discussions about motorcycles and cars ensued. Phillipa had been washing the car out the back of the museum and when she returned I gave her the money. I had forgotten how to use the till and thought better of searching for the crib sheet over looking after the visitors. Their desperation for the loo was obvious when they said they had come from Hastings. Not long after another fellow, this time from Croydon joined the group and added to the conversation about bikes and cars. The guys from Hastings were Triumph enthusiasts and one was rebuilding an early speed twin. If it was not for the barrier he would have wheeled it out for a closer inspection as it was he was laying on the floor looking up under the engine. With the Home of Triumph done and a viewing in the “barn” the Hastings group headed for the Ace Cafe for some nostalgia and lunch. I sat down for my lunch with the fellow from Croydon at about 1:30. He is a regular visitor and ex-RAF and was aware of the use of Triumph engined generators and had intimate knowledge of the early ones used on service trolleys. He left around 2:30. Time for a quiet cup of tea. Almost closing time and two young men arrive. I said that they may not be able to see everything, they did not mind as their interest was in Royal Enfields. They had come from Shri Lanka and had been delayed in getting to the museum. They did not know about most of the early motorcycles but when they go to the “home of Triumph” There were ones they had seen back home. I took them around and by the time they had left it was 4:50. They had had a good hour taking photos with one of them up close to the Excelsior Talisman. Phillipa had managed to put everything away and I headed for home. The LE ran better this journey.
Tuesday and I went to the garage in Isleworth to try to get my engine running properly. It took me about 20 minutes. The problem was with the bolts I had used on the inlet side of the manifold. They were slightly longer than original and were tight in the previously unused thread so it only needed a little “nipping up” to get the engine running nicely on both cylinders. I left the guys at the garage to carry on with the final assembly as my back is still not up to bending double over the wing of a car. I went home to enjoy the sunshine. In the afternoon I went out on the LE to buy a Mothering Sunday card and later managed to remove the silencer can from the Kawasaki. I phoned my mate Bob who has a lathe to see when he was available to do a bit of machining and to sort out a bit of tube for the sleeve. In the evening, fed, watered, Gita and I were geared up for a trip out on the Buell to Wycombe MAG. The Buell struggled to start but finally went and when I engaged first gear there was a peculiar whizzing sound. I engaged neutral, it stopped. I engaged first gear again and let the clutch out to find I didn’t move. The drive belt had bust! We were going nowhere!



Wednesday morning, I phone Warrs and they have a belt in stock and with postage and packaging it is a massive £227! But with next day delivery.  Our inherited cat will not come in, we have no cat flap yet, and Gita needs to go to work and I have promised to drop her off on the way to Bob’s. As we are about to leave I get a call from the travel agent saying that the booking I did last night had failed and the holiday would have to begin three days later. Gita has to arrange more time off from work and I walk to the local post office to post some letters and send a parcel while Gita waits for the cat to come in. Finally the cat comes home and our day begins. With Bob’s machine skills and a bit of scaffold pipe a repair tube is created. It takes some time and I get home, have lunch and it is about 3pm before I start work refitting the bits.



 I am working outside when a guy called Chris disturbs my working. Chris had owned an Ariel Square four that he had restored and used for a while and had recently been to the museum. I apologise for not stopping, but I had exhaust sealant on the pipes and wanting to finish fitting the pipes before it dried. Chris talked away about his Square Four as I finished tightening up all the bolts. I was laying on the ground securing the pipe clamp and I don’t think it was doing my back any good in that position. This bit done I could stand and chat properly to Chris. He was interested in the LE and what I had done to it and what else was under the covers. I said it was a Valiant, the OHV engined version of the LE that looks like a motorcycle and there was too much around to show him but I said that I would do that another time. I finished assembling the Kawasaki, fired it up and there were no evident leaks. One bike back on the road. Time was marching on and I was half an hour late in getting the dinner cooking. I continue with more DIY and give the assembled drawer unit a coat of varnish to bare wood and cut chipboard edges. I fit the runners to the tall kitchen unit and have to stop before I can fit the runners to the drawers to go and fetch Gita from work. I do the final fitting of runners and drawer front when we get back. I was supposed to go to a VMCC meeting to hand out discount fliers for the museum only then when I check, I have the right week, but the wrong day so I settle for a night in instead. As I write this my new belt for the Buell has arrived and when it stops raining it’ll be my next job.

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